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Researchers at the Georgia Institute of Technology have developed a concept that would make Martian rocket fuel, on Mars, that could be used to launch future astronauts back to Earth.

The bioproduction process would use three resources native to the red planet: carbon dioxide, sunlight, and frozen water. It would also include transporting two microbes to Mars. The first would be cyanobacteria (algae), which would take CO2 from the Martian atmosphere and use sunlight to create sugars. An engineered E. coli, which would be shipped from Earth, would convert those sugars into a Mars-specific propellant for rockets and other propulsion devices. The Martian propellant, which is called 2,3-butanediol, is currently in existence, can be created by E. coli, and, on Earth, is used to make polymers for production of rubber.

Rocket engines departing Mars are currently planned to be fueled by methane and liquid oxygen (LOX). Neither exist on the red planet, which means they would need to be transported from Earth to power a return spacecraft into Martian orbit. That transportation is expensive: ferrying the needed 30 tons of methane and LOX is estimated to cost around $8 billion. To reduce this cost, NASA has proposed using chemical catalysis to convert Martian carbon dioxide into LOX, though this still requires methane to be transported from Earth.

As an alternative, Georgia Tech researchers propose a biotechnology based in situ resource utilization (bio-ISRU) strategy that can produce both the propellant and LOX from CO2. The researchers say making the propellant on Mars using Martian resources could help reduce mission cost. Additionally, the bio-ISRU process generates 44 tons of excess clean oxygen that could be set aside to use for other purposes, such as supporting human colonization.

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