One of the longstanding problems of working with nanomaterials—substances at the molecular and atomic scale—is controlling their size. When their size changes, their properties also change. This suggests that uniform control over size is critical in order to use them reliably as components in electronics.
Put another way, "if you don't control size, you will have inhomogeneity in performance," says Mark Hersam. "You don't want some of your cell phones to work, and others not."
Hersam, a professor of materials science engineering, chemistry and medicine at Northwestern University, has developed a method to separate nanomaterials by size, therefore providing a consistency in properties otherwise not available. Moreover, the solution came straight from the life sciences—biochemistry, in fact.
The technique, known as density gradient ultracentrifugation, is a decades-old process used to separate biomolecules. The National Science Foundation (NSF)-funded scientist theorized correctly that he could adapt it to separate carbon nanotubes, rolled sheets of graphene (a single atomic layer of hexagonally bonded carbon atoms), long recognized for their potential applications in computers and tablets, smart phones and other portable devices, photovoltaics, batteries and bioimaging.
The technique has proved so successful that Hersam and his team now hold two dozen pending or issued patents, and in 2007 established their own company, NanoIntegris, jump-started with a $150,000 NSF small business grant. The company has been able to scale up production by 10,000-fold, and currently has 700 customers in 40 countries.
"We now have the capacity to produce ten times the worldwide demand for this material," Hersam says.