Since Andre Geim and Konstantin Novoselov first touched off the graphene “gold rush” in 2004—their pioneering work earned them this year’s Nobel Prize in Physics—researchers have been pursuing ways to scale up its production. Among graphene’s remarkable properties is its roughly 100-GPa tensile strength, which is 40 times greater than the value for steel. That, however, is for defect-free graphene sheets; when formed by chemical vapor deposition, a proven industrial technique, graphene sheets contain crystallites separated by grain boundaries (see the news story in Physics Today, August 2010, page 15). Now, a computational study by Rassin Grantab and Vivek Shenoy at Brown University and Rodney Ruoff at the University of Texas at Austin reveals that graphene sheets with highly misaligned boundaries are actually stronger than slightly misaligned ones. As the image shows, misaligned grain boundaries consist of repeating pairs of 5- and 7-member rings separated by hexagonal rings. In simulations of the stress–strain curves as a function of the misalignment, the researchers found that, surprisingly, tensile strength increases with increasing misalignment angle. According to their model, stress failure begins at critical bonds within the 7-member rings; and critical bond length, which decreases with increasing misalignment angle, is proportional to initial material strain. In one simulation, a graphene sheet with a boundary angle of 28.7° and strained by 15% resisted stress up to 95 GPa; conceivably, it might be more efficient for researchers to engineer controlled defects into a graphene sheet rather than trying to make a perfect one. (R. Grantab, V. B. Shenoy, R. S. Ruoff, Science 330, 946, 2010.)—Jermey N. A. Matthews