Developed by University of Wisconsin–Madison engineers, a lightweight, ultra-shock-absorbing foam could vastly improve helmets designed to protect people from strong blows.

The exhibits 18 times higher specific energy absorption than the foam currently used in U.S. military combat helmet liners, as well as having much greater strength and stiffness, which could allow it to provide improved impact protection.

Physical forces from an impact can inflict trauma in the brain, causing a concussion. But helmet materials that are better at absorbing and dissipating this before it reaches the brain could help mitigate, or even prevent, concussions and other traumatic brain injuries.

The researchers' industry partner, helmet manufacturer Team Wendy, is experimenting with the new material in a helmet liner prototype to investigate its performance in real-world scenarios.

"This new material holds tremendous potential for energy absorption and thus impact mitigation, which in turn should significantly lower the likelihood of brain injury," says Ramathasan Thevamaran, a UW–Madison professor of engineering physics who led the research.

The team detailed its advance in a study published recently in the journal Extreme Mechanics Letters.

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