University of Wisconsin–Madison engineers have used a spray coating technology to produce a new workhorse material that can withstand the harsh conditions inside a fusion reactor.
The advance, detailed in a paper published recently in the journal Physica Scripta, could enable more efficient compact fusion reactors that are easier to repair and maintain.
"The fusion community is urgently looking for new manufacturing approaches to economically produce large plasma-facing components in fusion reactors," says Mykola Ialovega, a postdoctoral researcher in nuclear engineering and engineering physics at UW–Madison and lead author on the paper. "Our technology shows considerable improvements over current approaches. With this research, we are the first to demonstrate the benefits of using cold spray coating technology for fusion applications."
The researchers used a cold spray process to deposit a coating of tantalum, a metal that can withstand high temperatures, on stainless steel. They tested their cold spray tantalum coating in the extreme conditions relevant to a fusion reactor and found that it performed very well. Importantly, they discovered the material is exceptionally good at trapping hydrogen particles, which is beneficial for compact fusion devices.
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